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Polycarbonate settings for the Prusa Core One

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These are hardware-tuned starting settings for printing Polycarbonate on the Prusa Core One. The Prusa Core One pairs a direct-drive extruder with an all-metal hotend inside an enclosed chamber, and tops out at 290°C hotend / 120°C bed. Against Polycarbonate's ideal range (260–300°C), that lands us at 275°C nozzle and 110°C bed. Polycarbonate is one of the strongest filaments but needs high temps and an all-metal hotend.

Quick answer: 275°C nozzle · 110°C bed · 49 mm/s · 1.2 mm retraction · 0% part fan. Change one setting at a time and validate with a small calibration model.
275°
Hotend
110°
Bed
49
mm/s
0%
Part fan

Recommended Polycarbonate profile

Hotend temperature275°C (tower 260–300°C)
Bed temperature110°C
Print speed49 mm/s
Retraction1.2 mm (direct drive)
Part cooling fan0%
Bed adhesionVery hot bed + enclosure; PC needs an all-metal hotend.
NozzleBrass 0.4 mm is fine
First layer speed17–25 mm/s; same bed temp, verify Z offset
Flow / extrusion multiplierStart at 100%; calibrate flow before touching retraction
DryingStrongly recommended — dry before printing if you hear popping or see inconsistent extrusion
💡 Best uses for Polycarbonate: high-heat parts, impact-resistant parts. Estimate the material cost of your next Polycarbonate print with the filament cost calculator.

How Polycarbonate behaves

StrengthFlexibilityHeatEaseDurabilityDetail

Polycarbonate property profile

Strength 95
Flexibility 45
Heat resistance 95
Ease of printing 25
Durability 95

Calibration order

  1. Dry the spool if it shows moisture symptoms, then confirm the nozzle and build plate are clean.
  2. Print a temperature tower inside the 260–300°C range; pick the lowest temperature with strong layer bonding and clean overhangs.
  3. Calibrate flow, then pressure/linear advance if your firmware supports it.
  4. Tune retraction last — more distance is not always better, especially on the direct-drive Prusa Core One.

Polycarbonate brands & what to expect

Polycarbonate blends (PC, PC-ABS, PC-Max) trade some heat resistance for printability. Pure PC is the most demanding: very high temps, an all-metal hotend and a hot, enclosed chamber are non-negotiable.

🔎 PC is layer-adhesion sensitive — it looks like it printed fine, then delaminates under stress if the chamber was too cool. Heat and enclosure aren’t optional extras here; they’re what makes the part actually strong.

Popular Polycarbonate brands: Polymaker, Prusament, Bambu Lab.

Common Polycarbonate problems on the Prusa Core One

SymptomLikely causeFix
Layers split under loadChamber/hotend too coolRaise chamber temp, print hotter within range, no fan.
Clouding / bubblesMoistureDry thoroughly; PC absorbs water fast.
Severe warpingHigh temp + big shrinkageHot bed, enclosure, brim; avoid large flat footprints.

On the Prusa Core One specifically: it is a fast machine, so if Polycarbonate looks rough, drop speed before blaming temperature — many "quality" issues here are really the hotend not keeping up with the flow.

Polycarbonate troubleshootingSymptoms, likely causes and a safe test orderCompare Polycarbonate across printersMaterial ranges and every per-printer profile

FAQ

What temperature should I print Polycarbonate on the Prusa Core One?
Start at 275°C for the hotend and 110°C for the bed, then run a temperature tower across 260–285°C to dial in your exact filament brand. Our temperature tower planner builds the tower for you.
What print speed works for Polycarbonate on the Prusa Core One?
Around 49 mm/s is a safe starting point. This printer can go faster once the profile is tuned, but start conservative for clean walls. Check your real speed ceiling with the max volumetric flow calculator.
What retraction should I use for Polycarbonate?
Use about 1.2 mm of retraction (direct drive needs very little). If you see stringing with Polycarbonate, raise retraction speed before distance and dry the filament first.
Do I need an enclosure for Polycarbonate on the Prusa Core One?
The Prusa Core One is enclosed, which is exactly what Polycarbonate needs for warp-free prints.
Do I need a hardened nozzle for Polycarbonate?
No. Polycarbonate is not abrasive, so the stock brass 0.4 mm nozzle on the Prusa Core One is fine.

Reviewed 2026-08-18. See how these starting settings are calculated. Numbers are conservative starting points, not lab measurements.